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DISTILLERY
PLANT |
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Production & consumption
of alcohol is an age old practice. But with time,
the usage areas as well as production techniques
have gone through a major transformation. Apart
from potable purposes, alcohol today finds application
in a varied mix of industrial areas.
And with state-of the-art technology,
we now have techniques & systems that bring
out much higher quality of the product while effectively
lowering production costs.
The process of distillation is
one with slow dynamics and is accompanied by side
streams, making it essential to have a carefully
planned and designed control system.
Raj Process Equipments designs and executes the
state of art Industrial Alcohol Plants Manufacturers
in India for distillaries right from fermentation,
distillation and evaporation with unique zero
liquid discharge guarantee. Industrial Alcohol
Plants Manufacturers in India are engineered for
high yield and low cost for optimizing the profits.
Raj Process Equipments are ultimate in Potable
Alcohol Plants Manufacturers India for alcohols
for human consumption. each stage is as sensitive
and volatile as other. The size and design of
Potable Alcohol Plants Manufacturers India are
finalised after due consideration to every minute
ditail.
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| Processes |
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Fermentation
processes for cane molasses, juice and grain. |
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Distillation
processes integrated distillation plant operating
at Atmospheric, Vacuum, Multipressure for
fuel alcohol, Potable alcohol, Industrial
alcohol |
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Superior fuel
Ethanol Plant. |
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Evaporator and
Dryer for distillery effluents. |
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| Fermentation |
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| Our Fermentation
system design based on crucial parameters which
helps to reduce loses of alcohol in fermentors and
increase the yeild of alcohol by controlling the
unwanted byproducts. |
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Fermentation
systems for alcohol production are designed
to handle a verity of feed stock. |
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Sugarcane juice
streams (primary, secondary, mixed, syrup,
filtrate etc.) |
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Cane Molasses |
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Grains, (Wheat,
Rice, Corn, Millet, Sorghum, Rye, Bajra etc.) |
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| Features |
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High
Fermentation efficiency |
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Minimal wastewater
generation |
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Yeast separation
and recycle under gravity, eliminating need
for expensive yeast separators. |
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Flexibility
to operate continuous as well as syncronised
mode of operations, depending on characteristics
of feed stock. |
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Rugged operation |
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Provision to
tap high purity CO2 |
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| Distillation Process
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separation technologies with higher efficient multiple
distillation column systems. Which operate at lower
energy consumption, Higher yield. |
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| Features
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Multi product
distillation systems. |
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Low energy consumption. |
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State of art
in plant automation. |
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Consistency
in product quality. |
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Minimum shutdown. |
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| Dehydration
Processes |
| Molecular
sieve dehydration plant design based on pressure
swing adsorption with thermal heating to maintain
quality norms with advantages. |
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High Ethanol
Dryness. |
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Lower Energy
Consumption. |
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Higher desiccant
(Molecular Sieve) life. |
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| Zero Liquid Discharge
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| RAJ
Zero liquid Discharge Technology provide
the most comprehensive, cost-effective and
reliable operating systems and services.
These products and services are designed
to help keep your plant safe, or your company
profitable.
The Evaporation System
consists of single or multiple calendrias
(Tubular shell and tube heat exchangers)
followed by drying systems. Evaporation
systems are designed with consideration
of higher fouling fluids, rugged operation,
less maintenance and operating cost, easily
stable with fluctuation on steam or feed
side. For drying we offer rotary and spary
dryer considering the suitability and nature
of the product to be handle. The dryers
are highly efficient having low operating
costs and easy to operate. These dryers
are highly effective for products, which
required gentle drying and higher residence
time. |
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| Features of Evaporation
Systems |
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Enhance
water and waste minimization. |
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Operated
under vacuum or pressure. |
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Fully
automated systems to ensure consistent
product quality. |
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Process
fluids with higher viscosities and also
be handled effectively. |
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No loss
in production time. |
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Comparatively
less maintenance and operating cost. |
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| Features of Drying
Systems |
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Low temperature
drying which maintain quality of product. |
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Fully automatic
systems to ensure smooth and ease of operation. |
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Due to radiation
and conduction effects, the moisture get evaporated
and product becomes progressively dry as it
travels across the dryer and reaches the final
moisture level at discharge point. |
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Handling granular,
free flowing solids. |
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Uniform drying
and cooling action with higher evaporation
rates. |
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Continuous
operation with compact installations. |
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| Services |
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Turnkey Plants |
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Manufacture
& supply of Equipments |
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Engineering
and Supervision of Civil, Structural |
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Process and
detailed Engineering. |
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Project Management |
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Commissioning
and Training |
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After sales
support |
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